cement and lime analysers
  • Comprehensive solutions in the Cement and Lime Industry
  • Service and maintenance requirements are infrequent and low cost
  • Capable of receiving signals from other analysers
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Cement Production Emissions and Stack Emissions Testing

Stack Emissions Monitoring / Testing

A key issue in the measurement of the products of combustion in Cement and Lime industries is the high levels of particulates and as such specilist stack emissions monitoring technology is required.

The Procal 2000 in-situ analyser's heated probe option is especially suited to this industry as it efficiently deals with variations in process temperature, keeping the probe above the sample dew point and safe from corrosive condensate.

Auto-zero and calibration facilities ensure that the analyser requires minimal manual intervention under normal operation. Service and maintenance requirements are infrequent and low cost.

Capable of receiving signals from other analysers, the Procal 2000 can form the basis of a complete emissions monitoring system including Dust/Opacity, Oxygen and Flow.
The Procal 1000 controller is capable of multi-analyser control and has networking capability to allow several terminals to be connected both locally and remotely.

Click here to read more about Kittiwake Procal P2000 in Cement & Lime Applications

Cement Kilns
The Procal 2000 analyser is ideally suited to monitor emissions from all types of cement kilns and can monitor SO2, NO, NO2 , CO in a background of high water vapour and Carbon Dioxide which is a characteristic of Cement Kilns. Procal have experience in monitoring dry and wet kilns with up to 30% water vapour present.

Procal CEMS run comprehensive diagnostics and are therefore ideal for remote installations where reliability is a prerequisite. 


Gas Ranges
SO2 0 – 1,000/2,000ppm
CO 0 – 1,000/2,000ppm
H2O 0 – 20%
NO 0 – 2000ppm
CO2 0 – 30%

Reliably monitoring stack emissions in harsh industrial environments, like this:

Lime Kilns
The Procal 2000 is used in many Lime Kiln applications both in large plants and specialised small to medium installations. The analyser is normally installed on the stack and can be fitted with an optional probe heater to ensure that the in-situ probe temperature is maintained above the dew point of the flue gas. The benefits include removal of risk of corrosion and the capability to monitor during plant start up when the flue gas is below the dew point.
Procal supply a comprehensive range of accessories to meet the requirements of the process including cooling probes for high temperature applications.  
Typical Ranges:

Gas Ranges
H2O 0 – 20%
CO2 0 – 20%
NO 0 – 400mg/Nm3
SO2 0 – 1000mg/Nm3
NOx 0 – 650mg/Nm3

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